DB-1080-200 Adjusting Plate

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DB-1080-200 Adjusting Plate
Details
In the construction of overhead power lines and substations, the DB type adjusting plate is a plate-shaped connecting hardware used for adjustable connection lengths. According to the model naming convention, DB-1080-200 typically represents a rated breaking load of 10 tons (100kN) and an adjustment span of up to 200mm (e.g., an adjustment range between 80mm and 200mm).
Category
Adjusting Plate
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Description

Adjusting Insulator String Length: Connected in series with the insulator string, this hardware is used to precisely adjust the length of double parallel insulator strings, ensuring installation alignment and uniform stress.

Model Meaning: DB = Single-plate adjusting plate, 10 = Nominal breaking load 100kN (10-ton class), 1080-200 = First hole distance 80mm, last hole distance 200mm (adjusting hole positions L1~L4 are 80/110/140/170/200mm respectively).

Dimensions: Plate width b = 16mm, end connection hole diameter Φ = 20mm.

Mechanical Properties: Nominal breaking load ≥100kN, reference weight approximately 2.25~2.70kg (slight variations due to manufacturer's plate thickness).

Material and Manufacturing Process: High-quality carbon steel, precision cut or forged, hot-dip galvanized throughout, equipped with stainless steel closed pins, conforming to GB/T 2314 standard.

Adjusting Split Conductor Sag: Connected between the tension insulator string and tension clamp, the sag of the two split conductors is finely adjusted by changing the bolt fixing hole position, ensuring line tension balance.

Solving Over-traction Problems: Connected between the tension insulator string and the crossarm fixing end, used to adjust the over-traction length during conductor installation.

This product is made of high-quality hot-dip galvanized steel, featuring high toughness, oxidation resistance, and corrosion resistance. Its surface is bright, smooth, and burr-free, capable of withstanding long-term tensile stress under complex outdoor climates.

In the production process, we have established a standardized quality control process for this commonly used model, strictly controlling every detail. Before raw materials are received into the warehouse, material verification is completed to eliminate inferior steel from the source. After forming, each sheet is manually inspected for flatness and hole accuracy, and deformed, misaligned, or defective products are rejected. After galvanizing, a comprehensive visual inspection is conducted, and all unqualified parts with incomplete galvanizing or zinc buildup are reworked. Each batch of products undergoes random mechanical tensile testing to ensure stable and compliant 100kN rated load performance, guaranteeing safe use for high-altitude load-bearing and wind pressure resistance. Clear model markings can be engraved on the sheet body for easy material classification, inventory, and acceptance on construction sites, effectively preventing misuse with high-load regulating plates, and meeting various power engineering acceptance standards.

Our factory maintains a large inventory of DB-1080-200 standard regulating plates, with ample stock and fast delivery. We can flexibly accept small sample orders and large-volume project orders. We also support non-standard customization services, adjusting the plate thickness, hole spacing, adjustment stroke, and galvanized layer thickness according to customer construction drawings and site conditions to meet the personalized needs of special projects. The products are packaged in multi-layered protective packaging that is rust-proof, moisture-proof, and impact-resistant, suitable for domestic short-distance delivery and international long-distance sea freight. Material certificates, mechanical test reports, and factory certificates of conformity can be provided with the shipment to smoothly meet project acceptance and overseas customs clearance requirements. We welcome power engineering contractors, purchasing manufacturers, and foreign trade customers from all regions to inquire and discuss cooperation.

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