The name "Galvanized Steel Yoke Plate" comes from its manufacturing process; it is produced through hot-dip galvanizing and is primarily used in corrosive environments. Its main material is carbon steel or high-strength steel, and its structure includes triangular, rectangular, V-shaped, and irregular shapes. In use, it is mainly used for load transfer, multi-series and parallel connection, angle adjustment, and fixed spacing. Besides its corrosion resistance, its advantages include high strength, reliable load-bearing capacity, strong installation versatility, high precision, good interchangeability, and low maintenance costs.
Many manufacturers wonder why Galvanized Steel Yoke Plate receives such high praise from overseas users. The reason is that it precisely addresses the pain points users experience, such as: The hot-dip galvanizing process ensures a zinc layer thickness of ≥86μm, allowing for use in coastal salt spray, industrial acid rain, high temperature and humidity, and desert sandstorm environments without the need for maintenance;
Furthermore, the entire surface of the Galvanized Steel Yoke Plate is free of welds and weak points, ensuring it will not crack, loosen, or fatigue-crackle even after decades of use, making it ideal for power grid companies; Finally, its weight and compact structure are noteworthy. Compared to castings for the same load, it is lighter, reducing transportation costs and improving the product's cost-effectiveness.
Proper installation of the three-hole yoke plate can achieve twice the result with half the effort, and its simple and convenient installation also improves the work efficiency of construction workers.
Hole design
Hole positions can be selected in 2-hole, 3-hole, 4-hole, and multi-hole types. The hole positions are arranged in a symmetrical design. Careful users can find that triangles, rectangles, and circles are commonly distributed. This layout can ensure that the load is evenly distributed when under force, thereby reducing stress concentration. The hole positions must also be compatible with bolts, pins, shackles and other connecting parts to avoid vibration and wear during assembly.
Main structure
Main structure: The thickness directly determines the rated load. For heavy load scenarios, we need to choose thicker yoke plates. By increasing the thickness, we can also increase the load-bearing capacity and extend the service life. During use, if local corrosion occurs, it can be repaired. However, for yoke plates that are too thin, local corrosion may require replacement.
Detail optimization
The detailed design highlights the manufacturer's professionalism. The hole walls have been precisely processed to ensure a smooth, burr-free surface, effectively preventing wear during installation. Some models also feature weight-reducing holes, which reduce weight without compromising strength, making transportation and installation very convenient. Our company also provides an installation manual to ensure that even first-time users can install it successfully.
Many foreign customers have noticed that different manufacturers quote different prices when purchasing galvanized steel yoke plates. What factors influence the price? Details are as follows:
Raw materials
The cost of high-strength steel directly affects product prices. When the procurement cost of steel increases, the price of yoke plates will also increase. When the supply of raw materials is sufficient, the price of steel will fall, and the cost of yoke plates will also decrease. In addition, the price of zinc ingots will also affect industry. If production is reduced, it will lead to an increase in the price of yoke plates.
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Customization
Customization requirements directly affect production difficulty and raw material usage. The thicker the plate, the more steel is consumed and the more holes are made, which increases the complexity of cutting and stamping processes. In some marine engineering projects, we also use high-strength alloy base materials such as 42CrMo, which are more expensive than yoke plates made of ordinary steel. Testing costs also play a significant role.
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Galvanizing process
We usually choose two galvanizing processes: hot-dip galvanizing and electro-galvanizing. The costs and prices are also different. Hot-dip galvanizing requires the cost of high-temperature smelting and consumes more zinc. Electro-galvanizing consumes less zinc and energy. In addition, if passivation or oiling is required to improve corrosion resistance, it will also lead to an increase in price.
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Quality Assurance
Large manufacturers have strict quality control systems for galvanized steel yoke plates. Through advanced production equipment, their products have a high pass rate and stable performance, so their prices are slightly higher than those of small workshops. For export, they need to meet international standards, so they invest in more testing equipment, which also increases the price of the products. Of course, regardless of the price, quality must be the top priority.
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